Virtual Production Curved LED Display Project Solution – From Module Selection to Engineering Delivery

Studio LED Display

For professional scenarios such as virtual production and XR studios, this solution takes the core logic of LED display project design, merges engineering/contractor implementation needs with real-world enterprise use cases, and provides a comprehensive end-to-end solution—from module selection and cabinet calculation to system integration and on-site operations & maintenance. This ensures professional standards for visual performance, spatial adaptation, and engineering efficiency, supporting film, live broadcast, and multi-content production.

I. Core Selection & Cabinet Engineering Calculation

As the foundation of any LED display project, module selection and cabinet calculation must balance “image quality needs” with “engineering feasibility”—avoiding unnecessary waste while ensuring the display meets professional shooting standards.

1. Core Module Selection Criteria

Focusing on virtual filming’s demand for superior “close-up detail” and “color fidelity”, we prioritize the XIF Ultra Series P1.56 Fine Pitch COB Module. Design logic:

• Single Cabinet Size: 500mm (W) × 1000mm (H) × 32mm (T) — modular for easy transport & assembly, ultra-thin to fit compact studio layouts.

• Single Cabinet Resolution: 320 × 640 pixels — ensures pixel density and splicing match, avoids coarse images, and guarantees 4K+ visual output.

2. Typical Cabinet Calculation Example (5m×1.2m)

For any engineering site, you must calculate cabinet quantity and screen spec precisely:

• Number of Rows: Original height 1.2m; each cabinet 1.0m high. Use 2 rows (no splitting cabinets)—fully covers the camera area, avoids module cut-loss and waste.

• Number of Columns: 5.0m width; each cabinet 0.5m wide; thus 10 columns—no gaps, guarantees continuous curve alignment.

• Final specification: 20 cabinets; 5.0m (arc) × 2.0m (height); total resolution 3200 (W) × 1280 (H) (over 4.1K)—covers core studio view, supports multi-camera with no extra side-screens.

  

  VR Studio LED Display

3. Optimized Engineering Value

For integrators/contractors: Scientific calculation reduces “excess cabinet procurement” and “on-site cut waste”—lowering costs. For enterprise users: Final screen area is larger than original design, enabling wide-angle, panoramic, and multi-angle production—maximizing device ROI.

II. Professional Shooting Grade Parameter Design & Application Value

In VP/XR shooting, LED display parameters directly affect “image acquisition quality” and “postproduction efficiency”. Below parameters are derived from practical needs and align with pro-video workflows:

III. System Integration & On-Site Engineering Adaptation

System integration must consider both “equipment compatibility” and “engineering/operations convenience,” ensuring each component works seamlessly, with fast on-site setup.

1. Video Processor Selection

Focus on virtual studio needs for “multi-signal input” and “curve correction”:

• 4K I/O: Accepts camera, PC, engine signals—lossless, no compression or image downgrade.

• Built-in curve correction: No software setup at site; processor automatically adapts to curve, eliminating stretching/warping and reducing technician time.

• Multi-layer/multi-window: Allows live composites, VR content, captions in broadcast or scene-switching—no extra switcher hardware.

2. Control System & Engine Fusion Design

For users running virtual production:

• Exclusive receiver card configuration: 100% compatible with XIF Ultra modules—avoids compatibility issues (e.g., stutter, color shifts), reduces troubleshooting.

• Frame-sync technology: Seamless with UE5, Unity—video engine & screen perfectly synchronized, no lag/tearing. Actors and digital objects blend naturally; timing never needs “fixing in post”.

3. Installation Structure Engineering

Install structure must balance “stability” and “space utilization”:

• Lightweight custom steel frame: Cabinet weight and arc fully engineered to suit ceiling, wall, or flying rig—no building upgrades needed.

• Quick-lock components: Cabinets snap together—no special tools; can finish full screen assembly & leveling quickly; detachable for later moves or reconfiguration.

IV. Project Delivery Assurance & O&M Suggestions

• Construction support: Provide detailed blueprints and installation guides, mark cabinet order, cabling and device locations to reduce onsite planning.

• Curved screen technical support: Onsite technician guidance to ensure arc precision (≤1° error); prevents visual warping from misalignment.

• Post-sale O&M:

  • Front maintenance: If a module fails, no back panel removal needed; technician swaps modules from the front in <30 minutes, minimizing downtime.

  • System compatibility: Control supports future expansion (screen size, new devices like streaming encoders) with no main system replacement—minimizing upgrade costs.

V. Solution Summary

This solution uses 20 XIF Ultra P1.56 curved COB modules to build a 5.0m arc × 2.0m high virtual production LED display. Every step—from module selection and cabinet calculation to system integration and service—is designed with integrator “fast deployment” and studio “pro shooting” in mind.

Advantages:

• Image quality (4.1K, 16bit grayscale)

• Customizability (arc, multi-engine sync)

• Efficiency (quick assembly, front maintenance)

Meets top standards for any virtual production, XR studio, film, or commercial shoot. Contact us for tailored modules, onsite surveys, or engineering quotes—expert support, every step of the way.